1, Ukugcinwa kwestator yejeneretha
Ngexesha lokugcinwa kweyunithi, zonke iinxalenye ze-stator ziya kuhlolwa ngokubanzi, kwaye iingxaki ezisongela ukhuseleko kunye nokusebenza okuzinzile kweyunithi kuya kuphathwa ngexesha elifanelekileyo kwaye ngokucokisekileyo.Ngokomzekelo, ukungcangcazela okubandayo kwe-stator core kunye nokutshintshwa kwentonga yocingo kunokugqitywa ngokubanzi kumatshini womatshini.
Izinto zokulondolozwa ngokubanzi kunye nezilumkiso ze-stator yejeneretha zimi ngolu hlobo lulandelayo
1. Ukuhlolwa komgca we-stator core lining strip kunye nokufumana imbambo.Qwalasela i-stator core lining strip, ibar yokumisa ayiyi kukhululeka kwaye ivuleke i-welding, ibholithi yoxinzelelo ayisayi kukhululeka, kwaye akusayi kubakho welding evulekileyo kwindawo yokuwelda.Ukuba i-stator core ikhululekile, qinisa iibholithi zokuqinisa.
2. Ukuhlolwa kwepleyiti yokucofa izinyo.Jonga ukuba iibholiti zepleyiti yokucinezela zikhululekile na.Ukuba kukho umsantsa phakathi komnwe ocinezelayo wepleyiti yokucofa izinyo ngalinye kunye nombindi wentsimbi, ucingo lwe-jacking lunokulungelelaniswa kwaye luboshwe.Ukuba kukho umsantsa phakathi kokucinezela komnwe ngamnye kunye nombindi wentsimbi, unokugqunywa kwindawo ethile kwaye ulungiswe ngokudibanisa amabala.
3. Ukuhlolwa kokudibanisa okudibeneyo kwe-stator core.Ukulinganisa kwaye ukhangele ukucocwa kokudibanisa okudibeneyo phakathi kwe-stator core kunye nesiseko.Umdibaniso odibeneyo wesiseko awukwazi ukudlula ukuhlolwa kunye ne-0.05mm ye-feeler gauge.Ukukhutshwa kwendawo kuvumelekile.Jonga ngegeyiji yokuziva ungadluli kwi-0.10mm.Ubunzulu abuyi kudlula i-1/3 yobubanzi bomphezulu odibeneyo, kwaye ubude obupheleleyo abuyi kudlula i-20% yomjikelezo.Ukucocwa kombindi odityanisiweyo kuya kuba nguziro, kwaye akuyi kubakho mvume ejikeleze iibholithi kunye nezikhonkwane zejoyini edibeneyo.Ukuba ayifanelekanga, gcina umdibaniso odibeneyo we-stator core.Ubukhulu bephedi yephepha le-insulating iya kuba yi-0.1 ~ 0.3mm enkulu kunoyena msantsa.Emva kokuba i-pad yongezwa, i-bolt yokudibanisa i-bolt iya kufakwa, kwaye akuyi kubakho i-gap kwi-core joint joint.
4. Qaphela ukuba ngexesha lokugcinwa kwe-stator, kunqatshelwe ngokungqongqo ukuba iifayili zensimbi kunye ne-welding slag ziwele kwiindawo ezahlukeneyo ze-stator core, kwaye isiphelo sentonga yocingo iya kuthintelwa ukuba ingonakaliswe ngexesha le-fosholo ye-welding okanye i-hammering.Khangela ukuba iibholiti zesiseko se-stator kunye nezikhonkwane zikhululekile kwaye i-welding yendawo iqinile.
I-2, iStator ukumelana novavanyo lombane: gqibezela zonke iimvavanyo ngokweemfuno zovavanyo lokuthintela umbane.
I-3, iindawo ezijikelezayo: ukugcinwa kwe-rotor kunye nekhaka layo lomoya
1. Khangela i-welding ye-spot kunye ne-structural weld ye-bolt nganye edibeneyo ye-rotor ukuqinisekisa ukuba akukho-welding evulekileyo, i-crack kunye ne-looseness ye-bolt.Iringi yevili ayisayi kukhululeka, umphezulu weringi wokuqhawuka uya kukhululeka kwiintanda kunye ne-burrs, kwaye i-rotor kufuneka ingabikho kwi-sundries kwaye icocwe.
2. Jonga ukuba ingaba indawo yokuwelda iqhosha lemagnethi, isitshixo sengalo yevili kunye neqhosha elithi “I” liqhekekile.Ukuba kukho, ukulungiswa kwe-welding kuya kwenziwa kwangethuba.
3. Khangela ukuba iibholithi zokuqhagamshela kunye neepads zokutshixa zepleyiti yokuphambukisa umoya zikhululekile kwaye ukuba iiwelds ziqhekekile.
4. Khangela ukuqiniswa kweebholiti zokulungisa kunye neepads zokutshixa zefeni, kwaye ukhangele i-creases of fan for cracks.Ukuba ikhona, jongana nayo kwangethuba.
5. Khangela ukuba iibholiti zokulungisa zobunzima bokulinganisa ezongeziweyo kwi-rotor ziboshwe.
6. Jonga kwaye ulinganise isithuba somoya wejenereyitha.Indlela yokulinganisa umsantsa womoya wejenereyitha yile: nxiba iplani etyekeleyo yomlawuli wewedge yomthi okanye irula ye-aluminium wedge ngothuthu lwetshokhwe, faka inqwelomoya etyekeleyo ngokuchasene nombindi westator, uyicinezele ngamandla athile, uze uyikhuphe. .Ukulinganisa ubukhulu benotshi kwi-plane ethathiweyo yomlawuli we-wedge kunye ne-vernier caliper, eyi-gap yomoya apho.Qaphela ukuba indawo yokulinganisa kufuneka ibe sembindini wepali nganye yamagnetic kwaye inxulumene nombindi westator.Kuyafuneka ukuba umahluko phakathi komsantsa ngamnye kunye nomyinge womndilili olinganisiweyo awuyi kuba mkhulu kune- ± 10% yomsantsa ophakathi olinganisiweyo.
I-4, i-Rotor imelana novavanyo lombane: gqibezela zonke iimvavanyo ngokweemfuno zovavanyo lokuthintela umbane.
5, Ukuhlolwa kunye nokugcinwa kwe-rack ephezulu
Khangela izikhonkwane kunye neeplate ze-wedge phakathi kwesakhelo esiphezulu kunye nesiseko se-stator, kwaye uqinisekise ukuba iibholiti zokudibanisa azikhululwa.Ukulinganisa utshintsho lweziko elithe tye kwisakhelo esiphezulu kunye nomgama phakathi kodonga lwangaphakathi lwesakhelo esiphezulu kunye ne-axis.Indawo yokulinganisa inokukhethwa kumacala amane olungelelwaniso lwe-XY.Ukuba i-horizontal center iyatshintsha okanye ayihambisani neemfuno, isizathu siya kuhlalutywa kwaye sihlengahlengiswe, kwaye ukuphambuka kweziko akuyi kuba ngaphezu kwe-1mm.Khangela ukuba iibholiti ezidibeneyo kunye nezikhonkwane zesakhelo kunye nesiseko zikhululekile, kwaye i-stop fixed is spot welded kumacandelo amisiweyo.Jonga ukuba iibholiti zokuqhagamshela kunye neegaskets zokutshixa zepleyiti yokuguqula umoya zibotshelelwe.Iiwelds ziya kukhululeka kwiintanda, ukuwelda okuvulekileyo kunye nezinye izinto ezingaqhelekanga.Umphezulu odibeneyo wesakhelo kunye ne-stator iya kucocwa, ichithwe kwaye ifakwe ngeoli ye-antirust.
Ixesha lokuposa: Feb-14-2022
